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Refining is Boiling Oil
A large part of refining involves separating the different fractions of crude oil and other
intermediate streams. While water boils at a single temperature, crude oil boils over a wide
range of temperatures. By controlling the temperature using very tall distillation columns,
different fractions of the crude oil can be separated.
At the top of the column, fuel gas and liquefied petroleum gas (or LPG) is produced. A little lower down the
column, gasoline (or, more precisely, one of the blending stocks for gasoline called naphtha) is withdrawn.
Still lower down the column, jet fuel and diesel fuel are produced.
At the very bottom of the column, asphalt is the "bottom of the barrel". Asphalt can either be sold to make
roads and roofing materials, or it can be thermally cracked in a coker, where under high temperatures, the
asphalt breaks down into a synthetic crude oil, producing the same products as crude oil as well as petroleum
coke. Similar columns are found at all the cokers.
Between asphalt and diesel fuel is a substance called gasoil. In some refineries, this stream can be
further processed into lubricating oil. However, the crude oil that FHR processes doesn't make very good
lubricating oil, so like asphalt it is catalytically cracked into another synthetic crude oil. Again, similar
columns are found in the catalytic cracking unit.
More information can be found at the DOE and EPA Web sites.
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